Intake Ducts & Manifolds
Flow-optimised duct geometries. A design change is tested the same week, without waiting on tooling.
Wind tunnel parts, intake ducting, and race hardware.
In a race season the design cycle is measured in days. Custom intake manifolds, aerodynamic brake ducts, wind tunnel test parts, and lightweight gauge housings are produced without waiting for tooling. Glass-bead reinforced options withstand engine-bay temperatures.
Flow-optimised duct geometries. A design change is tested the same week, without waiting on tooling.
Aerodynamic surface models and flow guides. Variants print in parallel and are compared in the same session.
Mounts under sustained heat and vibration, where holding shape under load comes first.
Trackside gauging, alignment and assembly aids, suited to revision mid-season.
The race calendar leaves no room for tooling lead time; a revision must come back as a part within days.
There is no tooling step: a CAD revision goes straight into production and returns as a functional part.
Parts inside the bay must hold their dimensions under sustained heat.
Reinforced polymers sit well above unreinforced ones on heat deflection temperature under load; the choice follows the operating temperature inside the bay.
Several versions of the same part are tested in parallel, and mixing them up is expensive.
Each variant is dyed to a different colour code, so they can be told apart by eye at the track.