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MANUFACTURING TECHNOLOGY & FLEET

Industrial SLS Infrastructure and Production Capabilities

Our powder bed fusion fleet, process controls, and capability envelope. Each heading opens its own technical detail page.

PRODUCTION SERVICES06 / 06
01

Industrial SLS Manufacturing

Support-free PA12 production with high isotropic strength.

Parts built on our Formlabs Fuse fleet need no support structures — the unsintered powder carries the geometry. Internal channels, lattice structures, and moving assemblies print in a single build, with equal strength across the X, Y, and Z axes.

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02

Functional Prototyping

High-strength parts validated for field testing.

Not display models but functional parts that hold up under real load. Printed in the same material as production, so fit, strength, and environmental testing happen directly on the prototype — cutting design cycles down to days.

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03

Low & Mid Volume Production

Tool-free batch production from 1 to 5,000+ units.

With no tooling investment, a single part costs the same per unit as a batch of thousands. Revisions are free: a design change needs a new file, not a new mould. Ideal for spare parts and low-volume series.

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04

Bead Blasting & Surface Finishing

Uniform matte cleaning and smoothing.

Parts are cleaned by pressurized bead blasting, producing a uniform matte industrial surface. Tumbling and vapor smoothing are available on request for a finer finish.

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05

Custom Colour & Industrial Dyeing

Permanent, chip-proof dyeing in the colour reference you specify.

Parts are dyed to match the custom colour codes or RAL standards you specify. Rather than forming a film on the surface, immersion technology penetrates deep into the polymer pore structure, so colours will not peel and retain their permanence under scratching and heavy contact, holding uniform tone consistency across the entire batch. A low-reflectance matte black finish is offered as standard for defense and optical applications.

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06SOON

Metal Additive Manufacturing

Metal capability in preparation for aerospace and defense.

Direct metal laser sintering capability is being prepared for high-temperature, load-bearing applications where polymers fall short, targeting aerospace and defense components in titanium and aluminium alloys.

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